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PROVEN IN THE FIELD

Case studies

Real Rapp-it repairs from mining, power generation, food processing and heavy industry —
where a fast repair meant no unplanned shutdown.

MINING — GOLD FACILITY, QLD

Rapp-it Pipe Repair Bandage is suitable for use on dilute acid lines. Many mining facilities use acid to aid the stripping of minerals, and Rapp-it has been tested against several different acids with superior chemical resistance.

Steel100mmHydrochloric acid


“Rapp-it is used widely on site. It is an outstanding product for all applications. There isn’t an occasion where Rapp-it hasn’t done the job.”

HYDROELECTRIC POWER STATION, TAS

Rapp-it is suitable for use on corroded fluid lines, water reticulation pipelines and outflow pipes widely used in hydro-electrical power stations.

Steel116 psi100mm180mm damage


“We recently applied the Rapp-it bandage repair kit to a leaking 4-inch water main pipe. Upon return to service, no leakage was detected, and the water main line has remained in service — allowing us to long-term budget plan a replacement of this section instead of an unplanned budget cost and replacement.”

CONSTRUCTION CONTRACTORS, QLD

In the fast-paced, cost-sensitive construction industry, Rapp-it is ideal for emergency pipe repairs and can be applied to any size or type of pipe. It is a more convenient alternative to stocking joiners and spare parts that may never be used.

Poly PipeWater100 psi100mm


“Thanks for the service, a quick swift response.”

SUGAR MILLING FACILITY, QLD

Over 94% of sugar mills in Australia use Rapp-it for emergency pipe repair. It is suitable for corrosive fluid and acid lines, and ideal for the phosphoric acid lines commonly involved in the sugar milling process.

SteelWater150 psi250mm

180mm damage


“We had an overhead leak in a corroded line at 2am. This could have shut down our production and needed urgent repair. Applying Rapp-it meant we could keep our operations functional during the night, avoiding downtime, and replace the pipe at a later, more convenient time.”

ICONIC SYDNEY THEATRE, NSW

Rapp-it is suitable for use on most substrates, including cement.

CementWater run-off100 psi100mm

20mm damage


“The area affected is directly above the stage where hundreds of thousands of dollars in electronics, lighting and costumes are located; any water here would be disastrous for the production. Rapp-it has sealed the leaks so ‘the show can go on!’”

GLOBAL SUPPLY CHAIN, VIC

Rapp-it is suitable for use on corroded fluid lines, water reticulation pipelines and ball valves that are widely used in the paint manufacturing industry.

SteelTexanol116 psi100mm

25mm ball valve


“Rapp-it successfully stemmed the flow of Texanol; we will replace the valve next week. We will continue to use Rapp-it as it is a very good product.”

NICKEL PROCESSING FACILITY

Rapp-it is suitable for use on material handling hoses, industrial hoses, waste pipes and processing lines commonly found in nickel and other mineral processing facilities.

Rubber HoseNickel Sludge117 psi250mm

NORTHERN TERRITORY, AUSTRALIA

Rapp-it is suitable for use on most substrates, including poly pipe. This large manganese ore waste line is located in the Northern Territory, Australia.

Poly PipeWaste / Mud500mm

50mm damage


“Big repair, but Rapp-it managed to stem the flow allowing us to continue.”

COAL HANDLING PLANT, QLD

Rapp-it can be used on all rubber and flexible hoses, so long as they do not lay flat or exceed 360 psi / 2500 kPa. It is suitable for low-pressure hoses, flexible hoses, fixed lines and reinforced flexible hoses.

Rubber HoseWater50mm

Small hole


“I use Rapp-it Pipe Repair Bandages nearly every shift. This product has saved my company millions in downtime.”

POWER STATION, QLD

Rapp-it can be used on air heater, water, slurry, hot ash and chute pipe-works found widely throughout coal fired power stations, where temperatures can range from 0°C to 140°C.

SteelWater87 psi80°C – 140°C600mm


“Could not be better for our product.”

HERVEY BAY, QLD

Rapp-it is suitable for use on water pipelines, unions and valves that form part of water irrigation systems.

Poly PipeWater87 psi50mm


“Our pump works at 600kPa and not a drop of water escaped the joint — excellent.”

WASTE TREATMENT PLANT, QLD

Rapp-it is suitable for use on sterilization systems, including stainless steel steam pipes used to quarantine waste. Sometimes abrasive materials can contaminate the steam, impacting the integrity of the pipe.

Stainless SteelSteam / Air36 psi130°C

40mmCrack


“Rapp-it worked perfectly; I’d seen it before a few times but never used it. Repaired in two hours and that includes procurement. Excellent stuff. I’ll keep a spare on site.”

BODDINGTON, WA

Rapp-it is suitable on air, water and slurry pipework, as well as cyclone feeds and leach lines found widely throughout gold mines.

SteelFine Ore140–160 psi90°C

150mmCrack


“We are using your pipe repair product almost daily — it keeps the show on the road.”

CANADA

Oil sands are loose sands or partially consolidated sandstone containing a naturally occurring mixture of sand, clay and water, saturated with bitumen — all very abrasive materials.

SteelWater87 psi-26°C Site Temp

350mm


“Temperatures are testing out here — Rapp-it stands up to the test.”

NSW — GOLD, NICKEL, COPPER

Rapp-it is suitable for repairs to various locations in concentrators on mine sites.

Abrasive SlurryUp to 550mm~25M TPA


“Rapp-it has been around for many years. I have worked in mining for 28 years and used it at every mine I’ve worked at across Western Australia, New South Wales and South Australia. Equipment wrapped with Rapp-it can be safely removed from service and a longer-term replacement executed without impacting production.”